Clinical Precision
Custom devices tailored to each patient’s anatomy via 3D scan and CAD data Superior fit and comfort, reducing the need for remakes or adjustments Consistent, repeatable outcomes with high-resolution surface detail.
Why 3D Printing for Orthotics & Prosthetics?
Deliver faster, more precise, and cost-effective patient care with digital manufacturing.
Faster Turnaround
Rapid production — print orthoses or prosthetic sockets within hours Ideal for urgent clinical needs and reducing patient waiting times Supports same-day or next-day fitting in NHS and private settings.
Digital Workflow Integration
Seamlessly integrates with CAD/CAM software and NHS digital systems Enables scan-to-print workflows and centralised or decentralised manufacturing Streamlines documentation, audit trails, and device traceability.
Advanced Materials
Compatible with biocompatible, skin-safe polymers including PA12, TPU, PETG, and CFR nylon Tailor stiffness, flexibility, and weight for each clinical application Suitable for long-term orthotic wear and definitive prosthetic sockets Efficient, Sustainable Production Minimal waste compared to traditional methods Reduced labour and material handling Clean, scalable process for in-clinic or lab-based fabrication.
Our Core Solutions
Services
Spinal Orthotic Solutions
Produce high-precision spinal orthoses (e.g., TLSOs) with improved fit, structural integrity, and reduced turnaround times — suitable for adolescent idiopathic scoliosis and postural correction. Compatible with clinically approved thermoplastics and workflow systems used across NHS settings.
Services
Foot Orthotic Solutions
Streamline the manufacture of bespoke insoles using digital workflows that support biomechanical correction, pressure offloading, and patient-specific design. Compatible with EVA, TPU, and composite blends used in NHS and private practice orthotic services.
Services
Limb Prosthetic Solutions
Achieve accurate and reproducible upper- and lower-limb socket fabrication through additive manufacturing — enhancing patient comfort, suspension, and alignment outcomes. Supports a range of clinically tested materials, including carbon-reinforced polymers and biocompatible resins suitable for direct patient use.
Our Solution
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